Asset Reliability Intelligence

Precision Polymer Industries • Live

MTBF (Avg)
312h
+8% vs Q3
MTTR (Avg)
2.4h
-23% 90d
PM Compliance
94.2%
+2.1%
OEE
82.4%
-0.3%
Wrench Time
68%
+5%
Reactive Ratio
28%
+4% spike

MTBF Trend with Statistical Control Limits

OEE Decomposition

MTTR by Craft Skill

P-F Interval Adherence Heat Calendar (Last 90 Days)

Asset
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
Press-3
100
98
100
97
100
99
12
68
85
94
98
100
100
CNC-A1
100
100
100
95
100
100
100
98
100
100
100
100
100
Extruder-2
96
98
88
94
97
100
99
96
100
100
98
100
100
Chiller-1
100
100
100
100
100
100
100
100
100
100
100
100
100
Mixer-B
99
100
97
100
86
92
96
100
100
100
98
100
100
≥95%
75–94%
50–74%
<50%

Spare Parts Fill Rate

91.2%
Target: ≥95%

Avg Cost per Event

$1,840
-12% vs Q3

Downtime Impact (hrs)

148h
Last 30 days

Asset Reliability Scatter (MTBF vs MTTR)

MTBF by Asset Class

Reactive Work Orders (Weekly)

Recent Maintenance Work Orders

WO Number Asset Type Priority Downtime (h) Cost Status
WO-24587 Press-3 Corrective Critical 76.8 $24,600 Complete
WO-24601 CNC-A1 Preventive Routine 0.0 $480 Complete
WO-24612 Extruder-2 Corrective High 18.2 $3,120 Complete
WO-24634 Chiller-1 Preventive Routine 0.0 $290 Complete
WO-24645 Mixer-B Corrective Medium 6.5 $1,240 Complete
WO-24658 Press-3 Preventive Routine 0.0 $650 In Progress
WO-24662 CNC-A1 Corrective High 12.4 $2,890 In Progress
WO-24668 Extruder-2 Preventive Routine 0.0 $520 Scheduled