Asset Lifecycle Cost & Capital Replacement Intelligence

Cascade Mineral Processing • Q4 2024 Capital Planning Cycle

Assets Above 60% LMCR

+5 vs. Q3

Avg LMCR Fleet-Wide

42%

+3.2% YoY

Total Fleet TCO (12mo)

$8.4M

Maint: $6.1M | Cap: $2.3M

Failure Rate Index

1.83

+18% vs. baseline

Replacement Queue (18mo)

Est. Budget: $2.1M

Downtime Cost (Annual)

$4.7M

+$920K YoY

Repair-or-Replace Quadrant — LMCR vs. Failure Rate Acceleration Index

Replace Priority

Monitor Closely

Optimize Maintenance

Good Condition

Annual Maintenance Cost vs. Class Benchmark — Top 20 Assets

Remaining Useful Life Distribution — Critical Assets

Asset Capital Replacement Priority — Full Fleet Ranked Table

Rank	Asset ID	Class	Age (yr)	LMCR	Failure Index	Annual Maint	Downtime Cost	Replacement Cost	Payback (mo)
1	COMP-04	Compressor	19	94%	3.42	$206K	$380K	$220K	4.5
2	PUMP-12	Pump	16	87%	2.91	$118K	$285K	$136K	4.0
3	CONV-07	Conveyor	21	82%	2.68	$164K	$310K	$200K	5.1
4	CRSH-03	Crusher	18	79%	2.54	$387K	$520K	$490K	6.5
5	SEP-09	Separator	14	71%	2.38	$93K	$178K	$131K	5.8
6	PUMP-18	Pump	13	68%	2.15	$82K	$145K	$121K	6.4
7	COMP-11	Compressor	17	65%	2.02	$143K	$260K	$220K	6.6
8	MOTR-15	Motor	12	62%	1.89	$56K	$112K	$90K	6.4

Maintenance Spend Trajectory — Top 5 Aging Assets — 5-Year Trend

Parts Obsolescence Exposure — High-Risk Assets

COMP-04 Obsolescence Score: 8.7/10

PUMP-12 Obsolescence Score: 7.4/10

CONV-07 Obsolescence Score: 6.9/10

CRSH-03 Obsolescence Score: 6.2/10

SEP-09 Obsolescence Score: 5.1/10

PUMP-18 Obsolescence Score: 4.8/10

Contractor vs. In-House Cost Split — by Asset Class

Warranty Recovery Rate — Last 12 Months

18%

$247K recovered of $1.37M eligible

Maintenance Intensity Score — Fleet Avg

6.2

WO Hours per $1K Asset Value

+0.8 vs. industry benchmark (5.4)

36-Month Capital Replacement Timeline — Prioritized Replacement Queue

Q1'25

Q2'25

Q3'25

Q4'25

Q1'26

Q2'26

Q3'26

Q4'26

Q1'27

Q2'27

Q3'27

Q4'27

COMP-04

$220K

PUMP-12

$136K

CONV-07

$200K

CRSH-03

$490K

SEP-09

$131K

PUMP-18

$121K

COMP-11

$220K

MOTR-15

$90K

Total 36-Month Capital Budget: $2.09M | FY25: $556K | FY26: $942K | FY27: $592K

Downtime Cost vs. Replacement Cost — ROI Map — by Asset

Capital Replacement Business Case — COMP-04

Current Annual TCO

$586K

Maint $206K + Downtime $380K

New Asset Annual TCO

$38K

Est. Maint $28K + Downtime $10K

Annual Savings

$548K

Replacement Cost

$220K

Payback Period

4.5 mo

5-Year NPV

$2.14M

Critical Replacement — Immediate Action Required

LMCR 94%, failure rate 3.4x/yr, parts obsolescence 8.7/10. Replacement approved Q1 2025.