OEM Production & Line Performance

Meridian Auto Components — Real-time operational intelligence

Overall OEE

78.4%

-2.1%

Takt Adherence

91.2%

+0.8%

First-Pass Yield

95.3%

+1.2%

Scrap Cost/Unit

$142

+$18

Plan Attainment

96.8%

+0.3%

Unplanned DT

847min

+124

OEE by Line × Shift

Day

Evening

Night

Line 1

82.1%

84.3%

79.8%

Line 2

86.2%

81.9%

83.7%

Line 3

78.4%

80.6%

76.9%

Line 4

72.3%

69.1%

73.8%

Line 5

85.9%

88.1%

84.2%

Downtime by Root Cause (Week)

Takt Adherence Trend (13 Weeks)

First-Pass Yield by Station Cluster

Changeover Duration vs. Standard

Product Family	Std (min)	Actual (min)	Variance
SUV Platform A	42	47	+5
EV Platform B	38	41	+3
Truck Platform C	51	49	-2
Hybrid Platform D	45	52	+7
Sedan Platform E	36	35	-1

Andon Response Time Distribution

Median: 4.2 min

P95: 8.7 min

0-3 min

42%

3-6 min

31%

6-10 min

19%

>10 min

Supplier Lot Holds (Last 30 Days)

Lot ID	Material	Line Stops	Impact ($K)
L-8842	Weld Wire	18	$284
L-9103	Paint Base	5	$67
L-8791	Fasteners	3	$41
L-9227	Sealant	7	$93
L-8649	Adhesive	2	$28

Data as of Week 7, 2024 • Line 4 FPY recovered to 95.3% after L-8842 weld wire contamination remediation • Target CPQV reduction: 12% YoY