Reliability Centered Maintenance Dashboard

Consolidated Chemicals · 620 Rotating Assets · Last Updated: Jan 15, 2025 14:30

Mean Time Between Failures
842h
+6.2%
Mean Time to Repair
3.6h
+0.3h
Repeat Failure Rate
16%
-2% vs Target 10%
Bad Actor Assets
11
Below MTBF threshold
Overall Equipment Effectiveness
81.2%
+1.8%
RCA Closure Rate
88%
34 actions overdue

MTBF vs MTTR by Asset Class

Pumps
Compressors
Centrifuges
Agitators
Bad Actors (MTBF <400h)

Top 10 Failure Modes by Downtime Impact

Bad Actor Assets — Reliability Outliers

Asset ID Class MTBF (h) Class Avg Failures (90d) Repeat? Primary Mode Status
C-114 Centrifuge 210 980 4 YES Seal Leakage RCA Overdue 34d
P-087 Pump 312 1150 3 YES Bearing Failure Action Open
K-203 Compressor 358 1420 2 NO Valve Sticking Monitoring
A-051 Agitator 284 890 3 YES Gearbox Wear RCA In Progress
P-112 Pump 391 1150 2 NO Impeller Erosion Parts Ordered
C-089 Centrifuge 267 980 4 YES Vibration Alignment Due
K-178 Compressor 346 1420 2 NO Seal Failure Scheduled PM
P-204 Pump 305 1150 3 YES Coupling Misalign Action Open

Fleet MTBF Trend (12 Months)

Availability % by Production Line

Maintenance Cost per Failure Event by Asset Class

Compressors
$8,420
18 events
Centrifuges
$6,180
26 events
Pumps
$3,950
42 events
Agitators
$5,230
14 events
Conveyors
$2,140
31 events