OEE Predictive Maintenance Intelligence

HeavyForm Machining Co. – Real-time Asset Degradation & Remaining Useful Life

Plant Health Score
67/100
-12 (30d)
Critical Assets
3
RUL <96 hrs
7-Day Exposure
$68.4k
Unplanned downtime
Planned Work %
62%
+8% QoQ
MTTD (Rotating)
5.2h
Target: <4h
Stockout Rate
8%
Critical spares

Asset Health Grid – Top 15 by Risk

HYD-03
Hydraulic Press
38
RUL: 31h
ROT-11
Spindle Motor
41
RUL: 58h
ELEC-07
VFD Drive
44
RUL: 94h
COMP-02
Air Compressor
52
RUL: 168h
ROT-09
Gearbox
56
RUL: 210h
PUMP-05
Coolant Pump
59
RUL: 252h
CONV-12
Conveyor Motor
71
RUL: 480h
HYD-01
Hydraulic Unit
74
RUL: 600h
FAN-08
Cooling Fan
76
RUL: 720h
ROT-14
Rotary Axis
78
RUL: 840h
ELEC-04
Transformer
81
RUL: 1200h
PUMP-03
Lubrication Pump
83
RUL: 1440h
COMP-06
Compressor #2
85
RUL: 1680h
CONV-15
Conveyor #2
87
RUL: 2160h
HYD-10
Hydraulic Valve
89
RUL: 2520h

Degradation Trajectory – Critical Assets (30d)

Failure Mode Recurrence Heatmap

Recurrence count by asset class & failure mode (Last 12 months)
Bearing
Seal
Electrical
Vibration
Rotating
8
4
5
2
Hydraulic
2
6
5
1
Electrical
1
2
7
3
Pneumatic
1
4
2
1

Asset Risk Register – Prioritized Intervention Queue

Asset ID Asset Name Class Health RUL (hrs) Risk Score Cost Exposure Action
HYD-03 Hydraulic Press #3 Hydraulic 38 31 94 $12,880 URGENT
ROT-11 Spindle Motor #11 Rotating 41 58 89 $9,280 URGENT
ELEC-07 VFD Drive Unit #7 Electrical 44 94 82 $7,520 Schedule
COMP-02 Air Compressor #2 Pneumatic 52 168 71 $5,040 Schedule
ROT-09 Gearbox Assembly #9 Rotating 56 210 68 $4,200 Schedule
PUMP-05 Coolant Pump #5 Hydraulic 59 252 63 $3,780 Monitor
CONV-12 Conveyor Motor #12 Rotating 71 480 48 $1,920 Monitor
HYD-01 Hydraulic Unit #1 Hydraulic 74 600 42 $1,200 Nominal

MTTD by Asset Class (30d)

Vibration Anomaly Rate

Wrench Time Efficiency

58%
Target: ≥65%
-7% vs. target

OEE Availability Exposure – 7-Day Forecast Waterfall

Corrective Maintenance Cost vs. OEE Recovery

Maintenance Mix Trend (90d)