Energy & Sustainability Operations

Real-time energy efficiency monitoring and carbon tracking

Current Period

Dec 2024

North Star Metric

4.7%

Energy Cost per Unit of Revenue

+0.9%

vs. 3.8% target

$280K/yr impact per 0.01/kWh

Energy Intensity

4.82

kWh/unit (target: 4.31)

+11.8%

Peak Demand

2,156

kW (limit: 2,200 kW)

98% utilized

Air System Eff.

3.7

cfm/kW (target: 4.0+)

Leak alert

Carbon Intensity

2.14

kg CO2e/unit

+2.4%

Demand Charge

38%

of electric bill

Above 35%

Renewable Offset

18%

target: 40% by 2026

+3% MoM

Energy Intensity Trend (52-Week)

kWh per Unit Produced

Peak Demand Monitoring (Current Billing Period)

Machine Energy vs. Baseline

Natural Gas Consumption vs. Heating Degree Days

Efficiency Project ROI Tracking

Project	Capex	Projected Savings	Actual Savings	% of Projection	Status
LED Retrofit (Bldg A)	$47K	82,000 kWh/yr	79,400 kWh/yr	97%	On Track
VFD on Air Compressor #2	$28K	125,000 kWh/yr	118,200 kWh/yr	95%	On Track
HVAC Controls Upgrade	$62K	94,000 kWh/yr	68,100 kWh/yr	72%	Review
Boiler Economizer	$112K	210 MMBtu/yr	223 MMBtu/yr	106%	Exceeds
Insulation Repair (Roof)	$34K	168 MMBtu/yr	151 MMBtu/yr	90%	On Track
Leak Detection & Repair (Compressed Air)	$18K	156,000 kWh/yr	124,800 kWh/yr	80%	Monitoring
Solar PV (Phase 1)	$420K	340,000 kWh/yr	358,200 kWh/yr	105%	Exceeds
Motor Replacement Program	$51K	102,000 kWh/yr	96,900 kWh/yr	95%	On Track

Portfolio Summary: 6 of 8 projects meeting or exceeding 90% of projected savings. HVAC Controls project flagged for technical review — potential commissioning issue with scheduling setpoints.

Manufacturing Energy & Sustainability Dashboard • Data refreshed every 15 minutes • Integration: Schneider EcoStruxure, ERP, Utility APIs