Production Throughput & Capacity Utilization

Helix Industrial Systems – Constraint-aware operations view

Rolling 30 days
Constraint Utilization
96.4%
↑8.4pp vs. 6w ago
RAPH
$4,820/hr
↓5.5% vs. 6w ago
Product Mix Index
71.4
↓4.7pt vs. 6w ago
Schedule Efficiency
82.3%
↑1.2pp MTD
Changeover Time
38min
↓6min vs. plan
Labor Productivity
104.8
↑2.1pt MTD

Cell Utilization by Production Line (30-day avg, %)

Cell-1
Cell-2
Cell-3
Cell-4
Cell-5
Cell-6
Cell-7
Cell-8
Cell-9
Cell-10
Line 1
72.1%
78.3%
84.6%
68.9%
74.2%
65.7%
70.4%
79.1%
71.8%
76.5%
Line 2
83.2%
81.7%
88.5%
78.9%
85.4%
84.0%
96.4%
90.2%
87.1%
91.8%
Line 3
75.6%
73.3%
79.8%
82.1%
77.2%
78.6%
83.9%
72.7%
75.0%
76.9%
Constraint (≥95%)
High (85-94%)
Moderate (70-84%)
Low (<70%)

RAPH Decomposition Waterfall ($/hr)

Product Mix Index Trend (30-day)

WIP Velocity by Cell Cluster (Turns/Day, 30-day)

Takt Compliance by Cell

Demand Variability Absorption

DVAR (30-day avg)
88.7%

Overtime Intensity Rate

OIR (% of total hours)
12.3%

Production Cell Performance Data (30-day avg)

Cell ID Line Utilization % Throughput Units/hr SER % Changeover min WIP Turns/Day Status
Cell-7 Line 2 96.4 12.8 84.1 42 3.2 Constraint
Cell-9 Line 2 91.8 18.4 86.3 35 4.1 High
Cell-8 Line 2 90.2 21.2 88.7 31 4.8 High
Cell-3 Line 2 88.5 16.9 82.9 38 3.7 High
Cell-5 Line 2 85.4 19.6 81.2 40 4.3 Normal
Cell-3 Line 1 84.6 17.1 79.8 44 3.5 Normal
Cell-6 Line 2 84.0 22.4 83.5 33 5.1 Normal
Cell-1 Line 2 83.2 15.8 80.4 41 3.9 Normal

Schedule Efficiency by Day of Week (%)

Changeover Time Distribution (minutes)

MES: 12 min ago ERP: 28 min ago Payroll: 2 hr ago
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