Supplier Quality & Defect Escape Analytics

Halcyon Aerospace Components • AS9100D Certified • 20 Active Suppliers

Avg IIRR
3.2%
-0.4%
DPMO
1,847
+127
Avg CART
11.3d
-2.1d
Repeat Defect
14.2%
-3.1%
FAI Pass Rate
91.7%
-1.2%
Scrap Cost
$127K
+$23K

DPMO Trend (13-Week Rolling)

IIRR by Supplier (Top 8)

SCAR Response Time Distribution

Supplier Quality Scorecard

Supplier Classification IIRR % DPMO CART (d) Repeat % FAI Pass % Audit Score Scrap $K Status
NovaCast Alloys Critical 8.7% 4,230 23 18.2% 87.5% 72 67 SCAR Open
Precision Dynamics Ltd Major 5.3% 2,890 9 31.0% 89.2% 78 34 On Watch
AeroFab Systems Major 4.1% 2,150 8 12.5% 92.8% 83 18 Approved
Titan Machining Corp Standard 2.8% 1,420 11 9.1% 94.1% 88 12 Approved
Quantum Fasteners Inc Standard 2.1% 980 7 6.3% 96.7% 91 5 Approved
ElectraTech Solutions Major 3.9% 1,870 13 14.7% 90.5% 81 21 Approved
Alloy Tech Partners Standard 1.7% 720 6 4.2% 97.3% 93 3 Approved
Advanced Composites LLC Major 3.2% 1,610 10 11.8% 91.9% 85 14 Approved

Scrap Cost Attribution (YTD)

Open SCARs by Age

0-7 days 12
8-14 days 7
15-21 days 4
>21 days 2

Defect Category Mix

Warranty Attribution

Total Returns (Q1) 87
Supplier Origin 23
Attribution Rate 26.4%
Est. Warranty Cost $143K

CoC Accuracy Trend

Defect Category Heat Map (Top 10 Suppliers × Defect Type)

Dimensional
Material
Finish
Assembly
Documentation
Packaging
NovaCast Alloys
87
34
8
2
15
5
Precision Dynamics
62
7
18
9
4
3
AeroFab Systems
28
12
41
19
6
2
Titan Machining
23
5
11
8
7
1
Quantum Fasteners
9
17
4
2
3
14
ElectraTech
12
8
6
38
21
3
Alloy Tech
6
11
5
2
1
1
Advanced Composites
14
27
19
7
4
2
SkyTech Manufacturing
18
6
9
5
8
3
Vertex Industries
7
4
11
22
5
2
Heat scale:
0-10
11-30
31-50
51-70
>70

Root Cause Analysis (Closed SCARs, Last 90 Days)

Critical Alerts

SCAR OVERDUE
NovaCast Alloys: 2 SCARs >21d without 8D approval
REPEAT DEFECT
Precision Dynamics: 31% repeat rate on dimensional failures
IIRR THRESHOLD
ElectraTech: IIRR trending above 3.5% for 4 weeks
WARRANTY SPIKE
Supplier-origin returns +18% vs. Q4 2023