OEE Line Performance | Real-Time Shift Benchmarking

PrecisionFab Industries · Shift 2 · Updated 14:23:18

Plant Average (90d)
68.7%
Current OEE
71.4%
↓ 2.8% vs target
Availability
87.2%
↑ 3.1% vs avg
Performance
91.8%
→ 0.4% vs avg
Quality (FPY)
89.3%
↓ 4.2% vs target
MTBF (hrs)
67.2
↑ 15.2 vs last
Scrap Cost/hr
$142
↑ $28 vs avg
Real-Time OEE by Production Line
Live performance gauges · Target: 78%
Line 1: CNC
74.2%
Line 2: Assembly
71.4%
Line 3: Packaging
58.9%
OEE Sub-Index Waterfall by Shift (Last 7 Days)
Contribution breakdown: Availability × Performance × Quality
MTTR Trend (30 Days)
Mean time to repair by failure mode
Downtime Pareto (Last 30 Days)
Top contributors to unplanned downtime
MTBF Trend (90 Days)
Mean time between failures by equipment class
Shift OEE Distribution & Percentile Rank
90-day histogram · Current shift percentile: 62nd
Micro-Stop Frequency Heatmap
Stops < 5 min per hour by production line
Hr 1
Hr 2
Hr 3
Hr 4
Hr 5
Hr 6
Hr 7
Hr 8
Line 1: CNC
2
4
3
2
7
5
3
4
Line 2: Assembly
5
9
8
6
5
7
6
5
Line 3: Packaging
12
15
11
13
10
12
9
11
FPY by SKU
First-pass quality yield · Target: 97%
Equipment Health Scorecard
Asset-level diagnostics · Sorted by health score
Asset ID Asset Name Equipment Class MTBF (hrs) MTTR (min) Availability Health Score Status
A-103 CNC Mill #3 CNC Machining 91.2 18 94.3% 92 Excellent
A-201 Conveyor Belt #1 Material Handling 67.4 42 89.1% 78 Fair
A-305 Packaging Robot #5 Robotics 42.1 67 71.2% 58 Critical
A-102 CNC Lathe #2 CNC Machining 84.7 22 92.8% 88 Good
A-204 Assembly Station #4 Assembly 73.2 31 86.5% 82 Good
A-301 Heat Sealer #1 Packaging 55.8 51 79.4% 68 Poor
Planned vs. Unplanned Stop Ratio (30 Days)
Stop classification by duration and type
Shift Percentile Rank Table
Last 10 shifts vs. 90-day distribution
Shift Line OEE % Percentile
Today S2 L2 71.4 62nd
Today S1 L1 74.2 78th
Yesterday S3 L3 58.9 18th
Yesterday S2 L2 69.7 54th
Yesterday S1 L1 76.8 85th
D-2 S3 L3 64.2 38th
D-2 S2 L2 72.1 66th
D-2 S1 L1 78.3 91st