Supplier Quality Scorecard & Incoming Material Risk

84 Active Suppliers
Medical Device Assembly
Site A - Building 3
Avg Supplier PPM
620
+12% vs Q4
Incoming Reject Rate
1.8%
-0.3% MoM
SCAR Closure Rate
71%
Target: 95%
Supplier Downtime
38h
Per Month Avg
Premium Freight Q1
$28K
+34% vs Q4

Supplier Performance Matrix — Top 16 by Volume

Supplier Commodity PPM Reject % SCAR % Cert % Downtime (h) Tier
Apex Metals Titanium Housing 1,240 3.2% 58% 92% 22 Critical
PrecisionCast Inc Investment Castings 890 2.1% 76% 96% 8 Monitored
GlobalSeal Ltd O-Rings & Seals 720 1.6% 82% 98% 4 Monitored
TechPlastics Corp Molded Components 580 1.4% 88% 99% 2 Preferred
ElectroConnect Connectors 510 1.1% 91% 100% 1 Preferred
FastenRight Fasteners 420 0.9% 94% 99% 0 Preferred
CoatTech Solutions Surface Treatment 380 0.8% 96% 100% 0 Preferred
MicroMachine Co Precision Machining 340 0.7% 97% 100% 0 Preferred
SteelWorks Pro Steel Bar Stock 620 1.5% 79% 97% 3 Monitored
AlloyCraft Aluminum Alloys 540 1.2% 85% 98% 2 Preferred
PackPro Systems Packaging Materials 280 0.6% 98% 100% 0 Preferred
OpticsEdge Glass Optics 460 1.0% 92% 99% 1 Preferred
BatterySupply Inc Battery Cells 680 1.7% 74% 95% 5 Monitored
CeramicTech Ceramic Insulators 320 0.7% 96% 100% 0 Preferred
WireWorks Wire Harnesses 570 1.3% 81% 97% 3 Monitored
LabelPrint Co Labels & Marking 190 0.4% 99% 100% 0 Preferred

PPM Trend — Top 10 Suppliers (90 Days)

SCAR Closure Funnel (Current Quarter)

Incoming Inspection Rejects — Last 30 Days

Date Supplier Part Number Lot ID Qty Rej Defect Type Disposition SCAR
2024-03-28 Apex Metals TH-4821-A AM-2403-187 340 Dimensional OOT RTV Supplier Open
2024-03-26 PrecisionCast Inc IC-9214-B PC-2403-092 120 Surface Porosity Sort & Use Closed
2024-03-22 GlobalSeal Ltd OR-3345-C GS-2403-051 85 Hardness Low RTV Supplier Open
2024-03-19 TechPlastics Corp MC-7721-D TP-2403-034 60 Color Mismatch Use As-Is Closed
2024-03-15 SteelWorks Pro SB-1102-F SW-2403-019 200 Cert Missing Data Hold for Cert Open
2024-03-12 Apex Metals TH-4821-A AM-2403-153 420 Dimensional OOT RTV Supplier Open
2024-03-09 BatterySupply Inc BC-5540-G BS-2403-008 95 Voltage OOT RTV Supplier Closed
2024-03-05 WireWorks WH-8834-H WW-2402-074 50 Crimp Pull Low Sort & Use Closed

Line Downtime Attribution (Q1 Total)

Total: 114 hours supplier-caused downtime
Apex Metals (Dimensional) 22h
PrecisionCast (Porosity) 8h
BatterySupply (Voltage) 5h
GlobalSeal (Hardness) 4h
WireWorks (Crimp) 3h
Other Suppliers 72h

Material Cert Compliance by Commodity

Tier Migration (Q1)
3
Demotions
1
Promotions
Lot Contamination Events
2
Q1 Total (Cross-lot mixing)
ASL Deviation Rate
0.8%
Unapproved sources used

Critical Supplier Alert

Apex Metals — Titanium Housing (TH-4821-A)

• PPM breach: 1,240 (threshold: 500)

• 22h line downtime in March from dimensional drift

• SCAR closure at 58% vs 95% SLA

• Action: Tier demotion to Critical, on-site audit scheduled 4/8

• Containment: 100% incoming sort until corrective action verified

Premium Freight Cost Trend

ASL Version: 3.2.4 (Effective 2024-01-15)
Inspection Plan: AQL 1.5 / General Level II
Last Updated: 2024-03-28 14:32 UTC