Energy & Sustainability Performance

Advanced Composites Manufacturing | Real-time Production Energy Monitoring

Last Updated

2024-01-15 14:32

Energy Cost/Unit

$0.83

18.6% vs target

Renewable Share

37.2%

Target 40%

Peak Load Factor

0.69

Below 0.72 limit

Idle Draw %

13.8%

of total kWh

Carbon Intensity

2.14

kgCO₂e/unit

Off-Peak Ratio

64%

+12% MoM

Energy Flow Overview (January 2024)

SOURCE (kWh)

Grid

142,800

Solar

84,600

DISTRIBUTION

Production

164,200

HVAC

38,500

Compressed Air

24,700

MACHINE CELLS

CNC Cell

68,900

Heat Treat

56,200

Molding

39,100

OUTPUT

Productive

195,900

Idle Draw

31,500

Energy Intensity by Machine (kWh/part)

Peak Demand Trend (kW)

Energy Cost Per Unit by SKU (Last 90 Days)

Shift Energy Mix

Idle Draw by Shift

Renewable Utilization

Compressed Air Specific Energy (kWh/m³)

Thermal Recovery Efficiency %

Machine Energy Audit Detail (January 2024)

Machine ID	Total kWh	kWh/Part	Idle %	Peak kW	Cost/Unit	Status
CNC-1	24,680	3.42	8.2%	62.4	$0.74	Optimal
CNC-2	22,140	3.38	16.4%	58.9	$0.78	High Idle
CNC-3	22,080	3.51	9.1%	61.2	$0.76	Optimal
Heat-Treat-1	32,450	6.82	18.6%	124.3	$1.42	High Idle
Heat-Treat-2	23,750	6.48	11.2%	118.7	$1.35	Normal
Molding-1	18,920	2.14	6.8%	48.2	$0.52	Optimal
Molding-2	20,180	2.28	7.4%	52.1	$0.56	Optimal