Preventive Maintenance Compliance & Schedule Adherence
Meridian Paper Mills · 4 Plants · 2,840 Assets
PM Adherence Rate
86.4%
+2.1%
Overdue PMs
142
+18
Critical Overdue
8
ALERT
Avg Risk Score
62
+4 pts
Emergency/PM Ratio
1.4×
+0.2×
Asset Coverage
91%
-1% WoW
13-Week PM Schedule Adherence Trend
Overdue PM Density by Site × Asset Class
Boilers
Motors
HVAC
Pumps
Plant A
12
8
3
6
Plant B
21
14
9
11
Plant C
7
4
2
5
Plant D
10
7
3
6
1-5
6-10
11-15
16+
Overdue PM Aging Buckets
16 Highest-Risk Overdue PMs
Asset ID Asset Class Site PM Task Days Overdue Risk Score Compliance Impact
BLR-003 Boiler Plant B Quarterly Safety Inspection 47 94 Regulatory Audit in 45d
MTR-142 Motor Plant B Bearing Lubrication 38 89 Warranty Void Risk
PMP-087 Pump Plant B Seal Replacement 34 86 Production Line Risk
BLR-017 Boiler Plant A Tube Inspection 32 81 Safety Protocol
MTR-209 Motor Plant B Vibration Analysis 29 78 Predictive Maintenance
BLR-022 Boiler Plant D Water Treatment Check 27 76 Efficiency Loss
PMP-134 Pump Plant B Impeller Clearance 24 73 Flow Rate Impact
HVAC-041 HVAC Plant B Filter Replacement 22 68 Air Quality Standard
MTR-156 Motor Plant A Electrical Connection Check 21 66 Fire Safety
PMP-098 Pump Plant D Coupling Alignment 19 64 Vibration Risk
Asset Coverage Index
91%
2,585 of 2,840 assets current on PM
PM Adherence Drivers (Weekly Impact)
CRITICAL: 8 High-Risk PMs Overdue
Boiler #3 (BLR-003) missed quarterly safety inspection—compliance risk score 94, regulatory audit scheduled in 45 days. Site B adherence at 78% driven by night-shift capacity gap. Emergency/PM ratio spiked to 1.9× during harvest shutdown overlap.